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Circular Cross Belt Sorting System

The circular cross belt sorting system is a highly flexible, functionally stable, and highly reliable cross belt sorting system. It’s composed of the belt conveyor, loading platform, sorting carrier, code reading and weighing system, coding system, and bagging system. It has been widely used in large-batch parcel conveying and sorting over long hours, often seen in warehousing and express centers.

According to the product structure, the sorter is classified as conventional circular cross belt sorter, small & big track double-layer cross belt sorter and single track double-layer cross belt sorter.
Conventional circular cross belt sorter: single-layer and multi-layer configurations available; the multi-layer height difference is 1,200mm, and each layer has independent operation control.
Small & big track double-layer cross belt sorter: the height difference between upper and lower layers is 800mm, and upper track has simple configuration, relying on the operation of the lower layer to help the upper layer.
Single track double-layer cross belt sorter: the height difference between upper and lower layers is only 600mm, only requireing one-layer power supply communication to achieve double-layer sorting.

 

According to different sizes of packages, provides small package sorter and big-small package sorter.
Small package sorter: which can sort the package size up to 600*400*400mm.
Big-small package sorter: twin cell sorter that can sort the packages up to 800*600“400mm.

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Technical Advantages

直线 上包台

Four-stage Parcel lnfeed

Parcel scanning supports parcel infeed scanning and loop line top scanning. Parcel infeed scanning: the parcel passes through 4 secfions-scanning, weighing, caching and accelerating, through the parcel infeed to improve the weighing accuracy and infeeding efficiency significantly with the optimization algorithm. Loop line top scanning: after being weighed, cached, and accelerated through the parcel infeed, the parcel enters the loop line for scanning, segmentation, and efficient misclassification reduction.

High Parcel Outfeeding Accuracy

The unique chute design can accurately control the outfeeding position and speed.

Sorting
High Equipment Stability

Intelligent Rectification System

Center and detect parcels on the cart to reduce floating and misclassification. The deviation-rectifying camera automatically detects whether the parcel on the cart is in the center, and performs rectifying on the parcel out of position. In addition, when more than one parcel detected on a single cart, the system will automatically classify them as abnormal and send them to the abnormal chute.

Data Monitoring and Connection

Support parcel infeeding efficiency, operator performance, bag changing time, overall sorting capacity, misclassification data real-time statistics and cause analysis, user information system platform docking and other functions. According to customer requirements, it can customize and develop OCR, parcel infeed, unmanned parcel infeeding scanning software, as well as complementing code, post and express co-distribution, customer-parcel information fusion software and systems, so that it can meet the needs of various scenarios such as distribution center, parcel depots, and multi-express brand co-distribution.

data collecting

Contact our experts for a detail specsheet. Provide us with your email address and we will send you the file once we verify it an authentic request.

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Categories of Circular Cross Belt Sorter

ConfirmWare offers different types of sorters to meet your sorting needs.

  • Conventional circular cross belt sorter
  • Small & big track double-layer cross belt sorter
  • Single track double-layer cross belt sorter
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Conventional circular cross belt sorter

Single-layer and multi-layer configurations available; the multi-layer height difference is 1,200mm, and each layer has independent operation control.

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Small & big track double-layer cross belt sorter

The height difference between upper and lower layers is 800mm, and upper track has simple configuration, relying on the operation of the lower layer to help the upper layer.

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Single track double-layer cross belt sorter

The height difference between upper and lower layers is only 600mm, only requireing one-layer power supply communication to achieve double-layer sorting.

Technical Parameters

Specifications

Parameters
Running Speed

2.5m/s

Sorting Capacity

12000-18000 PPH Single layer single zone
Drive system

5.5kW Linear motor

Cart pitch

600mm/1100mm
Cart length

700mm

Cart belt width

430mm
Parcel infeed mode

Semi-automatic parcel infeed

 

Core components

Specifications Parameters
Fully-automatic/semi-automatic parcel infeed Parcel infeeding capacity

2700PPH

Code reading mode

Static scanning on parcel infeed/loop line 5-side high-speed scanning (optional)
Power

1.5kW Servo motor*4

Max dimensions of goods

400mm*600mm*800mm
Measuring mode

Measuring light curtain

Traveling track

Curve section centre radius 3.4m
Track material

3mm metal plate

Surface treatment

Spray coating
Drive mode

Linear motor+redundancy

Sorter

Pitch 600mm/700mm/1100mm
Cart length

700mm

Belt width

430mm
Max load of single cart

5kgs

Sensor

Loop line position detection Photoelectric sensor
Empty cart detection

Camera/photoelectric detection (optional)

Parcel detection

Optional
Power supply/communication mode Power supply mode

Panasonic tro-reel HS

Communication mode

RCoax cable communicacon
Chute Pitch

700/750/1200mm

Chute length

755mm 
Chute angle

30°

Material

2.5mm metal plate
Bag frame Bag holder

450*500mm

 

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